KW (Standard Nitriding)

Technical Analysis: Hardness, Composition, and Structure

KW Nitriding Treatment Data

Hardness Distribution Analysis

The graph demonstrates the hardness profile relative to the distance from the surface.

  • Surface Hardness: Achieves up to Hv 900–1000 (approx. HRC 67-70) depending on the steel grade.

  • * Effective Depth: Shows a gradual transition from the hard surface layer to the core material (Target HRC 48), ensuring excellent adhesion and toughness without peeling.

Surface Organization (EDS Analysis)

Energy Dispersive X-ray Spectroscopy (EDS) results confirm the precise chemical composition of the nitrided layer.

  • The analysis verifies the controlled diffusion of Nitrogen (N) into the ferrous matrix. * Treatment Condition: 350°C x 1Hr + 520°C x 8Hr.

Surface Structure Analysis (XRD)

X-Ray Diffraction (XRD) analysis reveals the crystalline phases present in the surface layer.

  • Identify the formation of beneficial nitrides such as Fe₃N and CrN.

  • These stable phases are responsible for the superior wear resistance and thermal stability of KW-treated molds.